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7/12/2007

I've been taking a LOT of pictures each night the last few nights!  I didn't include all of them tonight, but I still have a bunch.  I started by installing (temporarily) the forward seat skins with a few screws per side.

Then just for the fun of it, I set the center tunnel cover in place since the paint is dry.

Sweet!

Okay, now the next project to start on is the seatbacks.  Call me crazy, but I have an idea to make the seatbacks lighter, and BREATHABLE.  The breathable part will work only if I can find the right material to make seatback cushions with (I have a good line on something...).  Anyway, my crazy idea may not work, so this may all be a waste of time, but I gotta try it.

I'm gonna try and make a screen door protector...into seatbacks.

These are SUPER LIGHT, but I think I can use the plans for the regular seatbacks plus a cross member or two, and make them pretty rigid.  Here's one of them cut to shape.

I did have to cut the side covers to size as well.  I put "keeper" rivets in the corners to hold the shape while I work with them.  These will get drilled out, or drilled thru when the angle gets riveted in place.

Yes, I will smooth out the corners...

I made both of them, and set them aside to work on the angle.  These are totally per plans.

The bottom ends get a notch cut out of them for the hinge that will attach there.

Next I measured and drilled the angle.

Then I drilled the angle to the sides of the seatbacks, and cleco'd them in place.

Things are still a bit rough here, but It's looking pretty good!  They really stiffened up a bit with the angle in place.  I'll probably run a piece of angle (or two) across the middle of the seatback to keep the mesh from sagging.

So...go ahead, call me crazy!

4.0 hours

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