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5/12/2008

The gap between the canopy frame skin and the fuselage has been bothering me for weeks now.  I had a good 1/4" gap, and it probably protruded past the sides of the fuselage by 3/16" or more on both sides.  The best idea I could come up with was to use a ratcheting strap to pull the sides inward.  This actually worked perfectly.  I used a couple of scrap boards to prevent damage to the skin, and cranked the strap down nice and tight until I the skin was about 1/4" inside the fuselage.  That (I think) would allow the frame to spring back a little bit.

As I said, this worked perfectly, and the frame sprang out just enough to line up with the fuselage.

The right side-

Left side-

I am VERY pleased with this now!

With that out of the way, I started working on the tip up strut mounts.  These are made from AL bar with the rear mounts made from 1/8" bar stock, and the front from a much thicker 1/2" (or so) bar stock.

Here are the rear mounts marked and ready to be trimmed and drilled.

I didn't quite finish these tonight, but they are almost done.

All I have to do is clamp the rectangle pieces to the half moon pieces to drill the remaining holes.  I'll finish them up tomorrow after my dad and I rivet the forward-aft skin on.

2.0 hours

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