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9/25/2007

Tonight my dad came over to help me set the four rivets remaining to finish installing the autopilot pitch servo bracket.

After he took off, I removed the fuel vent line fittings from the bottom of the forward fuselage so I could file down the threads.  I did this with a couple of fine files, and the drill press.  Worked great!  I used some paper towel to protect the threads while in the chuck.

Then I mixed up some good 'ol sealant (man that brought back some memories!) so I could install the screens on the fuel vent line, and install the static ports.

First I did the fuel vent screens.  I stopped by Menards today to get a couple of aerators for faucets.  I bought the finest mesh I could find, and cut it with a pair of scissors to the proper shape.  Then I simply "glued" the screens to the fitting.

The SafeAir1 static ports were next.  I beveled one side of the port to allow it to sit flush against the skin.  I wanted to use Van's suggested port location, so I had to modify these a bit to work because the port flange is wide enough to run in to the bulkhead flange.  I didn't want to use a bunch of ugly rivets to install these, so I figured sealant would be the best way to go.  I've heard the good and bad about these ports, so I guess time will tell if they are worth it or not.

I clamped both of them in place to cure overnight.

The only other thing I did tonight was paint the rudder center brace and the 705 center brace.  No pic of that though.

1.5 hours

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